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Mass flow meters and Controllers

Low-cost Metal Sealed Mass Flow Meter/Controller
MODEL 5400 SERIES
The low-cost metal-sealed mass flow controller and mass flow meter products

The KOFLOC Low-Cost Metal-Sealed Mass Flow Controller/Meter MODEL 5400 SERIES is a cost-effective and high-performance gas mass flow controller / mass flow meter, with focus on dependability, low-leak and non-welding structure required in semiconductor processes.



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Low-cost Metal Sealed Mass Flow Meter/ControllerMODEL 5400 SERIES

KOFLOC MFC/MFM MODEL 5400 SERIES

Quick Review

Normally Closed Solenoid Diaphragm Seat Valve
The KOFLOC Low-Cost Metal-Sealed Mass Flow Controller/Meter MODEL 5400 SERIES utilizes the unidirectional normally closed valve with higher dependability and safety. This valve also reduces internal dead-space.

KOFLOC Dependability
KOFLOC has 60 years of experience in manufacturing precision flow instruments. KOFLOC products, both standard and off-catalog custom items are well received throughout Japan as the name that manifests confidence. KOFLOC, the fluid expert, is the name professionals trust in precision control of minute flow.

Standardized Dimensions and Parts
The KOFLOC Low-Cost Metal-Sealed Mass Flow Controller/Meter MODEL 5400 SERIES retains the standard 3 in (76 mm) footprint, regular fittings and common electrical signal settings to easily replace and fit into existing gas lines without any modifications for use in widest possible applications.

Quick Response
The KOFLOC Low-Cost Metal-Sealed Mass Flow Controller/Meter MODEL 5400 SERIES is equipped with the new temperature-tracing current differential sensor (P.A.F) for high accuracy at 1% F.S. or less and quick response of 0 ~ 100% in 1 s or less.

Low-Leak Structure
The KOFLOC Low-Cost Metal-Sealed Mass Flow Controller/Meter MODEL 5400 SERIES has a metal-sealed, no-weld structure to achieve low-leak at 1x10-11 Pa.m3/s or lower.

Low Pressure Model
The KOFLOC Low-Cost Metal-Sealed Mass Flow Controller/Meter MODEL 5400 SERIES has a standard low-pressure differential option especially suited for applications of burn control.

Low-Cost & High Performance
The KOFLOC Low-Cost Metal-Sealed Mass Flow Controller/Meter MODEL 5400 SERIES meets or surpasses standard performance requirement of no-welding, metal seal, 1% accuracy at full scale and response time of 1 s or less at full scale in gas control of semiconductor processes. This mass flow controller/ meter has achieved low-cost on top of all these. The MODEL 5400 SERIES stands out is its general usefulness in a wide and varying fields and specialties, fromCCFL (Cold Cathode Fluorescent Lamp) production lines of LCD backlights to analytical applications, such as in bioethanol evaluation using an ICP-MS (Inductively coupled plasma mass spectrometry).


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The KOFLOC Low-Cost Metal-Sealed Mass Flow Controller/Meter MODEL 5400 SERIES may be used for the following gases.
Medium (gases): Actual gas calibration is available for the gas listed
Air
Argon Ar
Carbon dioxide CO2
Helium He
Hydrogen H2
Nitrogen N2
Oxygen O2

Medium (gases): N2 equivalent conversion factor (CF) is used for the gas listed. Contact KOFLOC for the availability of actual gas calibration.
Acetylene (Ethyne) C2H2
Ammonia NH3
Arsine AsH3
Boron trichloride BCl3
Boron trifluoride BF3
Butadiene (1,3-) C4H6
Butane C4H10
Butene (1-) C4H8
Butene (2-) (Cis) C4H8
Butene (2-) (Trans) C4H8
Carbonylsulfide COS
Carbon monoxide CO
Chlorine Cl2
Cyanogen C2N2
Cyclopropane C3H6
Deuterium D2
Diborane B2H6
Dichlorosilane SiH2Cl2
Dimethylamine C2H6NH
Dimethylether C2H6O
Disilane Si2H6
Ethane C2H6
Ethylene (Ethene) C2H4
Ethylchloride C2H5Cl
Freon-113 C2Cl3F3
Freon-114 C2Cl2F4
Freon-115 C2ClF5
Freon-116 C2F6
Freon-12 CCl2F2
Freon-13 CClF3
Freon-13B1 CBrF3
Freon-14 CF4
Freon-22 CHClF2
Freon-C318 C4F8
Hydrogen bromide HBr
Hydrogen chloride HCl
Hydrogen cyanide HCN
Hydrogen iodide HI
Iso-Butane C4H10
Isobutylene (Isobutene) C4H8
Krypton Kr
Methane CH4
Methylbromide CH3Br
Methylmercaptan CH3SH
Monomethylamine CH3NH2
Neon Ne
Nitric oxide NO
Nitrous oxide N2O
Ozone O3
Pentane C5H12
Phosgene COCl2
Phosphine PH3
Propane C3H8
Propylene (Propene) C3H6
Silane SiH4
Sulfur dioxide SO2
Sulfur hexafluoride SF6
Trimethylamine C3H9N
Xenon Xe

The KOFLOC Low-Cost Metal-Sealed Mass Flow Controller/Meter MODEL 5400 SERIES may NOT be used for the following gases.
Medium (gases)
Bromine pentafluoride BrF5
Carbon disulfide CS2
Chlorine trifluoride ClF3
Cyanogen chloride ClCN
Dibromo difluoromethane Br2CF2
Ethylene oxide C2H4O
Fluorine F2
Freon-11 CCl3F
Freon-21 CHCl2F
Hydrogen fluoride HF
Hydrogen sulfide H2S
Methylchloride CH3Cl
Nitrogen dioxide NO2
Nitrogen trifluoride NF3
Vinylchloride C2H3Cl
Vinylfluoride C2H3F

Note: If you did not find the right gas, please contact KOFLOC for more information.



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Features

Rohs compliance
CE mark
SEMI stndard connections
SUS316L stainless steel
Unidirectional normally closed valve
Highly reliable solenoid actuator
Compact & Low-Cost
Standard dimensions and fittings for easy replacement
Free mounting position
Wide selection of fittings, seals, wetted materials and communication interfaces
Easy maintenance


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Applications

Air sampling
Analyzer component
Bioreactor
Biotechnological process
Burn control
CCFL manufacturing
Chamber pressure control
Chemical process
Environment monitoring
Electronic device manufacturing
Food production
Fuel cell testing
Fermentation process
Gas blending
Gas distribution
Gas flow monitoring
Gas generation
Industrial furnace
Leak testing
Pharmaceutical process
Pollution monitoring
Process flow control
R&D
Solar power element manufacturing
Secondary calibration reference
Semiconductor process
Surface treatment process
Thermal flame spray
Thin film manufacturing
Vapor deposition


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Standard Specifications

Flow range(at N2 calibration conditions)10 sccm to 20slm
Valve type*Normally closed solenoid diaphram seat valve
Control range*2%-100%F.S.
Response*1 sec. or less to within±2% of the set point typical for 0-100% response
QS option provides 1 sec. or less for 0-100% to 0-20% responses.
AccuracyWithin±1.0%F.S.
LinearityWithin±0.5%F.S.
RepeatabilityWithin±0.2%F.S.
Operating differential pressure*F.S.≤5SLM 49kPa-294kPa
*Low differential pressure specification depends on types of gas and flow rates to be used.
5
Proof pressure980kPa
Leak rate1X10-11 Pa.m3/s or less
Working temperature range0 to 50°C(Accuracy guarantee:15 to 35°C)
Materials of parts in contact w/gasesBody:SUS316L
Diaphragm:Ni-CO
Valve seat:PTFE
Seals:Ni,SUS316L
JointEquivalent to 1/4VCRTM
Electrical connections*Dsub 9-pin male connector per KFC standard(SEMI standard)
Flow rate input signals*0~5VDC
Flow rate output signals0~5VDC
Power supply requirement5400:+15VDC(±5%) 100mA,-15VDC(±5%) 200mA
5410:+15VDC(±5%) 100mA,-15VDC(±5%) 200mA
*Items marked with an asterisk(*) are those applicable to Model 5400 only.


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Harness Layout

Pin Assignment of Dsub 9-pin Connector per KFC Standard
Pin No.SingnalPin No.Signal
1Input valve operation6Flow input Hi
2Flow output 0-5V7Flow output COM
3+15 VDC Power source8Flow input Lo
4Power source COM9Output valve voltage
5-15 VDC Power source  
* Because a differential input system is used for the product,pin 4(Power source COM)and pin 7(Flow output COM)are connected inside the mass flow controller while pin 8(Flow input Lo)is isolated. In case of a single-ended connection,connect pin 8 to pin 4.



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